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MalaceHR

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Controls Engineer

Oak Creek, WI
full-time
Posted 10/21/2025
Verified Source
Key Skills:
PLC programming (Siemens, Allen-Bradley, Codesys)
Ladder Logic and structured text programming
Automation control systems design and troubleshooting
SCADA systems
Motor controls (VFDs, DC drives, starters)
Industrial electrical systems (480V 3-phase, 120 VAC, 24VDC)
CMMS use
Technical training and mentoring
Controls software (RSLogix5000 Studio, FT View)
Mechanical and electrical drawings interpretation

Compensation

Salary Range

$107K - 107K a year

Responsibilities

Design, develop, implement, and optimize automation control systems and software, maintain and troubleshoot equipment, lead troubleshooting and continuous improvement projects, and mentor apprentices.

Requirements

2+ years hands-on PLC automation experience with Ladder Logic and structured text, ability to lead and mentor, proficiency in CMMS, strong communication skills, and flexibility to work varied shifts.

Full Description

About the Role We are seeking an experienced Automation Engineer to design, develop, and implement automation control systems for industrial processes and warehouse distribution equipment. The role requires strong knowledge of engineering principles, programming, and control system technologies, with a focus on improving the reliability and performance of conveyors, sortation systems, scanners, cameras, print-and-apply systems, and SCADA devices. All work must follow established policies and procedures, with safety as a top priority. Responsibilities include but are not limited to: • Serve as site technical expert in automation control systems and mentor Apprentices to meet safety and technical standards. • Design, develop, implement, and optimize control systems and software; maintain and troubleshoot equipment including PLC/PC controllers and industrial networks. • Adhere to strict documentation and Automation Change Management procedures. • Partner with operations, engineering, and support teams to optimize MHE systems and deliver projects. • Monitor MHE metrics, analyze performance issues, and lead troubleshooting efforts locally and remotely. • Conduct root cause analysis, implement process improvements, and drive continuous improvement projects for performance and cost savings. • Communicate technical issues, timelines, and operational workarounds to leadership and stakeholders. Basic Qualifications: • 2+ years of hands-on experience with PLC-controlled automation, including developing and troubleshooting Ladder Logic and structured text programs (Siemens, Allen-Bradley, or Codesys) systems. • Proven ability to lead, train, and mentor less experienced automation engineers. • Proficiency in CMMS use, troubleshooting, and working with multiple stakeholders to coordinate complex maintenance activities. • Advanced verbal and written English skills with ability to interpret and communicate policies. • Strong problem-solving mindset, adaptability, and commitment to continuous improvement. • Flexibility to work varied shifts, including nights, weekends, and holidays. Preferred Qualifications: • Advanced degree in a relevant field plus 2+ years of professional experience. • 2+ years of PLC programming, troubleshooting, and HMI/control network design, along with SCADA systems and KPIs. • Hands-on experience with motor controls (VFDs, DC drives, starters) and industrial electrical systems (480V 3-phase, 120 VAC, 24VDC). • Proficiency in RSLogix5000 Studio, FT View, and other controls software, with experience in controls design and systems integration. • Ability to interpret, modify, and develop mechanical and electrical drawings. • Field service engineering and technical training experience, including conveyors, sortation, ASRS, and industrial robotics. • Proven record in remote technical support and driving automation system improvements Job Location: Oak Creek, WI Salary: $107,000 INDSJ

This job posting was last updated on 10/21/2025

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