Mega Circuit, Inc.

Compensation

Full Description

The Quality Engineer ensures that all printed circuit boards produced meet customer, regulatory, and internal quality standards. This role supports day-to-day manufacturing, drives continuous improvement initiatives, and provides technical expertise in process control, inspection, and root-cause analysis. In a small PCB facility, the Quality Engineer is hands-on, working closely with production, engineering, and customers to identify issues and maintain high product reliability. Key Responsibilities Quality Control & Inspection • Develop, implement, and maintain inspection plans for PCB fabrication and assembly (incoming, in-process, and final). • Program, operate, or support inspection tools such as AOI, X-ray, microscopes, measurement instruments, and electrical test. • Verify compliance with IPC specifications (e.g., IPC-A-600, IPC-A-610, J-STD-001) and customer requirements. • Review and approve first-article inspections and production documentation. Quality Systems & Compliance • Maintain and improve the Quality Management System (AS9100 / ISO 9001). • Ensure documentation accuracy: work instructions, SOPs, control plans, forms, and quality records. • Support internal and external audits; manage corrective actions and follow-up. Root Cause Analysis & Corrective Actions • Lead investigations into defects, non-conformances, yield issues, and customer complaints. • Apply structured problem-solving tools (5 Whys, Fishbone, DMAIC, PFMEA). • Develop and verify corrective and preventive actions (CAPA). Process Control & Continuous Improvement • Monitor process capability and production data to identify trends and improvement opportunities. • Support engineering with new product introduction (NPI), design for manufacturability (DFM), and process validation. • Train operators and inspectors on quality standards, processes, and inspection techniques. Customer & Supplier Interface • Communicate with customers regarding quality requirements, documentation, and issue resolution. • Manage supplier quality for critical materials (laminates, solder, components, chemicals). Qualifications Required • Bachelor’s degree in Engineering (Mechanical, Electrical, Industrial, Materials) or equivalent experience. • 2+ years of experience in manufacturing quality; PCB or electronics preferred. • Understanding of IPC standards and PCB manufacturing processes (drilling, plating, imaging, etching, solder mask, assembly). • Experience with root-cause analysis and continuous improvement methods. • Strong analytical, documentation, and communication skills. • Proficiency with basic measurement tools and statistical analysis. Preferred • Experience with ISO 9001 and AS9100 quality systems. • Knowledge of APQP, FMEA, control plans, and SPC. • Familiarity with GD&T and CAD or CAM tools. • Certifications such as IPC-A-600/610/620, Six Sigma Green Belt, or CQE. Core Competencies • Detail-oriented and analytical • Strong problem-solving skills • Hands-on approach in a small-team environment • Ability to work cross-functionally with engineering, production, and customers • Excellent communication and documentation skills • Initiative and ownership of quality outcomes This position is full time and on site work. We offer competitive salary and benefits package.